Air Compressor Systems offers a wide range of compressors in 15 product categories. To bring focused attention and create centres of competence specific to technology, these are sub divided into three categories: Reciprocating Compressors, Screw Compressors and Centrifugal Compressors. KPCL offers Air Compressors from 30 to 10,000 CFM.
The Reciprocating Air Compressor business comprises of a wide capacity range of Horizontal Balance Opposed Piston Compressors, Vertical Reciprocating and Railway Brake Compressors.
KPCL Reciprocating, Horizontal Balanced Opposed and Piston Compressors are the results of extensive engineering expertise and experience of over five decades in design, manufacturing, supply and installation of air and gas compressors of various designs, capacities and pressures for a range of applications.
We have manufactured and supplied Reciprocating Compressors and Booster Compressors handling variety of gases like: bone dry Nitrogen, wet Carbon Dioxide, Recycled gas, Natural gas, Mixture of gases (CO2, N2 and H2), Vinyl Chloride monomer gas, Biogas, LPG, Argon, Crude gas, sour gas, dry cracked Ammonia and a host of other industrial gases.
Vertical Reciprocating Air Compressors are highly reliable for continuous duty operation round the clock and have proven their mettle with our prestigious customers throughout the country for the last 35 years. These compressors are available in lubricated and oil-free versions.
Kirloskar Railway Brake Compressors are results of over half a century of learning and experience which has helped translate into modern products that meet current and future needs in terms of compressor technology. Differentiating features are ready-to-use compact systems, a higher capacity which in turn provides environmental protection, elevated reliability and customer comfort, prolonged service life and ease of servicing.
These compressors are specially designed for application in Diesel Electric Locomotives manufactured by DLW, Electrical Locos manufactured by CLW and for EMU and MEMU application manufactured by ICF, BEML, BHEL, etc.
KRM 1200 Compressors are specially designed for Braking application in Electrical Multiple Units (EMU and MEMU). These are environment-friendly, low noise, rugged construction compressors which come with Radiator type Intercooler and an aftercooler. These high capacity splash lubricated compressors are designed for under slung duty as well as between the coaches and can be used in AC and DC EMU’s. KRM 1200 comes with some highlighted features.
3HC55 compressors are specially designed for Braking Application in Electrical Multiple Units (EMU and MEMU). These are three cylinders, two stages, forced air cooled, forced lubricated compressor that comes without Inter Cooler and Aftercooler. These compressors deliver 1000 LPM at 980 RPM.
These equipments are specially designed for Braking Application in Diesel Electric Locomotives manufactured by DLW, DMW. Suitable for continuous duty under high temperatures, air cooled, forced lubricated with a gear pump, light weight, compact and highly reliable.
Screw Air Compressor Systems caters its niche market segment right from general engineering workshop till the operation and processing unit in different sectors.
KPCL Oil Injected Electric Skid/Tank Mounted Screw Compressors are the results of technical expertise and experience of over five decades in design, manufacturing, supply and installation of air and gas compressors of various designs, capacities and pressures for a variety of applications.
We manufacture these compressors in Skid Mounted Category, named KES 15 to KES 55 (R2-R3 range) and KES 55 to KES 160 (R4-R5 range) and in Tank Mounted category, named as KES 7 to KES 11, with the pressure ranging from 7.5 kg/cm²g to 13 kg/cm²g and capacity from 1.87 m³/min to 31.15 m³/min.
Ready to use: No foundation is required.
Quality Air: Efficient air/oil separation systems ensures maximum oil recovery to minimise lube oil consumption and maintenance cost.
Canopy: Specially designed silent canopy to facilitate effective ventilation and ease of maintenance.
Controller: Microprocessor based efficient controller with necessary safety control systems and maintenance schedule.
Cooling Systems: Radiator type aluminium combi cooler with low noise fan and motor provided for effective cooling of lube oil and compressed air.
Control Panel: In built control panel housing MMI, µ controller, main motor auto star – delta starter, fan motor direct on-line starter and other control of the package.
Air Suction Filter: Dry type air filter protects the air end and ensures long life.
Electric Motor: Highly efficient, TEFC, Class F insulation, Foot cum Flange mounting, 4/2P, EFFI, IP55 protection motor is selected considering operating conditions at site.
Service Centres: Fully equipped service centres with trained engineers and spare parts stocks available across the country.
KPCL Diesel Engine Driven Portable Compressors are used for applications like construction and mining, general engineering etc. These units cover a wide capacity range from 5 m³/min to 17 m³/min and pressure range from 7 kg/cm²g to 10 kg/cm²g.
KPCL Diesel Screw Compressors are the results of extensive know-how and experience of more than five decades in design, manufacturing, supply and installation of various capacities and pressures. The two types of Diesel Screw Compressors we offer are:
A versatile range of Rotary Twin Screw Air Compressors, with capacity range from 7 cubic meter per minute (250 cfm) to 25 cubic meter per minute (900 cfm) at working pressure up to 14 kg per square centimetre-gram (200psig).
KPCL’s Two Stage High Pressure Diesel Screw Compressor having normal capacity ranges from 28 m³/min (1000 cfm) to 31 m³/min (1100 cfm) at working pressure up to 17.5 kg/cm²g (250psig) to 21 kg/cm²g (300psig).
KPCL has successfully developed Centrifugal Compressors as per the latest industrial requirements and changing trends of compressed air market to energy efficient Centrifugal Compressors.
KPCL has designed the centrifugal compressors with a capacity from 2400 cfm up to 8000 cfm, oil-free air compressor and finds its application in power, steel, automobile, textile, general engineering, air separation and pharmaceutical sectors.
Air Compressor Systems (ACS) provides after sales service (for products in warranty and out of warranty) through Head Office and its wide spread network of branch offices, channel partners and service franchisees.
The spare parts division caters to the need of all spare parts of Vertical Reciprocating Compressors, Balance Opposed Piston Compressors, Centrifugal Compressors, Screw Compressors, Railway Brake Compressors and Exhausters, High-Pressure Compressors used in oil.
This is further supported by a well spread dealers network all over India.
Our stockist dealers keep most spares and consumables. We can also offer spare parts against specific enquiry based on manufacturer part numbers.
Our efficient and qualified team of professionals and effective material handling systems ensures only flawless, quality products with on-time delivery reach to our clients.
The training is provided at the client site location after commissioning of our systems. We have also developed our own Customer Training Centre which organizes seminars and service workshops for the client representatives at our Head Office as per agreement or on a chargeable basis.