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Job Opportunity -

 

UIN KPCL – 535
Functional Area Operations QA
Job Title Senior Engineer
Job Location Pune
Years of Work Experience 10 to 15 Years
Qualification required (Must) BE/ B Tech
Specialisation (Must) Mechanical Engineering
Division ACD - Products
Email careers@kpcl.net
  (Please mention UIN in subject line while forwarding your CV)


Required Experience -

• Receipt inspection, Supplier Quality, Supplier Assessment/Process audit
• Handle TPI/Customer inspection, In-process inspection, Rejection analysis & CAPA,Knowledge of 7QC problem solving techniques & NDT.
• MIS data preparation, Customer complaints handling & QMS, EMS, OHSAS, 5S, Kaizen


Job Profile -

 

Job Responsibilities Key Performance Indicators
Supplier items inspection (e.g. Casting, Forging, Machining, Fabrication, Electrical & Rubber etc) at Receipt stage No delay in Inspection & documentation of components. Achieve on time delivery of product.
Supplier Evaluation / Re-evaluation & Process audit as per plan New/alternate supplier development, Improve supplier PPM. Reduction in line throw back & customer complaints
Handling Third party/Customer inspection as per approved QAP at Supplier/KPCL end. Supplier item clearance from TPIA/Customer for further process. On time delivery of product
Analysis of Assly line rejections, Customer complaints Root cause analysis & CAPA from supplier to reduce rejection/rework/customer complaints
Critical items inspection at supplier end as per plan Improve supplier PPM. Reduction in line throw back & customer complaints
Quality Assurance Plan (QAP) preparation for supplier items Meet Customer requirements
In-process inspection (Dimensional, Hydro test, Balancing, NDT testing etc) at supplier end No delay in Inspection & documentation of components. Achieve on time delivery of product.
Reduction in Line throw back for Supplier items No repeated rejection of components in assly line
Preparation of monthly MIS data, COM data/FFM data for Divisional level performance parameters Monitoring of performance parameters as per AOP Targets
RTV & Scrap material rejection report preparation & disposal action within time No material lying in rejection area
Daily GRR report review & monitoring effectiveness Correct data management
Sub ordinate development Improve Multiskill & self development
Supplier items Test Certificates submission to Assly QA within time Meet Customer requirements. Achieve on time delivery & payment of product
Monitoring the mfg processes of supplier items for consistent Quality of our components through effective inspection & Process audits Periodic layout inspection for supplier items & completion of decided corrective actions for product improvements. No rejection/complaints due to quality issues of bought out items
Use of 7 QC tools, Why-why analysis, 8D etc for problem solving Reduction in customer complaints & improve supplier PPM
NDT level-II in LPT, MPI,UT, RT Meet Customer requirements
Effective implementation of Quality circle, Kaizen, 5S activities Monitoring as per QA AOP

 
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